TA500-ECAT Tension Load Cell Amplifier /
Signal Conditioner

An easy-to-use load cell amplifier with simultaneous EtherCAT®, 0-10 VDC and 4-20 mA connectivity.

The TA500-ECAT Tension Amplifier is a compact, single-channel tension transducer interface with EtherCAT® connectivity. It can be used with DFE tension transducers (load cells) to monitor tension in any zone of web or filament processing machinery.

DFE’s Quik-Cal™ push-button zero and calibration eliminates pot adjustments and associated drift to make calibrating the TA500 simple, fast and reliable. Powered by 24 VDC, the amplifier boosts a millivolt-level tension signal from tension transducers (load cells) and provides simultaneous EtherCAT®, 0-10 VDC and 4-20 mA connections to interface with a PLC, drive or display meter.

Built-in diagnostic capability quickly identifies faulty load cells, incorrect wiring, calibration issues and amplifier ADC/DAC failure.

The compact size and diverse integration capabilities of the TA500 amplifier make it a preferred option for OEMs and end users seeking next-generation monitoring and control solutions designed to support Industry 4.0.

FEATURES

• Simultaneous EtherCAT®, 0-10 VDC and 4-20 mA connections
• ESI file support
• Powered by 24 VDC
• Quik-Cal™ push-button zero and calibration enables rapid startup
• Operating status LED
• Built-in diagnostic capability
• Remote zero and calibration
• Calibration and button lockout
• DIN rail mounting clip
• Industry-leading 5 year tension-free warranty
• Interoperable with standard or extended range (XR) transducers
• CE-marked and RoHS qualified
• ETG conformant

BENEFITS
• Provides an easy upgrade path for analog systems migrating to Ethernet
• Improves machine operation and productivity by making it simple and economical to run proper tension
• Reliable, feature-rich device integrates easily with Beckoff Automation and other EtherCAT® supporting PLCs
• Built-in diagnostic capability reduces troubleshooting time and frustration
• Flexible signal outputs
• Secure equipment configurations via lockout commands

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ELECTRICAL
Power Input:
Voltage: 24 VDC +/- 10%
Current: 0.15 ADC typical, internal fusing
PTC resettable
Tension Amplifier Accuracy:
+/- 1/2% drift at ambient maximum
Calibration Range: Up to 50:1
Processor: 32 bit
ADC Resolution: 24 bit (16 bit effective)
DAC Resolution: 4,096 (12 bit)
Certifications:
Tension Outputs:
Output 1: 0-10 VDC isolated from 24 VDC
input ground
Output 2: 4-20ma isolated from 24 VDC
input ground
Temperature Range: 32°F to 122°F (0°C to 50°C

MECHANICAL
Dimensions:
1.01 W x 3.05 H x 3.70 D (inches)
25.76 W x 77.51 H x 94.10 D (mm)
Weight: .25lbs (114g)
Enclosure: Polycarbonate with removable
terminal blocks
Included Hardware: DIN rail clip

Reference Documents

TA500 ECAT Data Sheet

TA500 ECAT Quick Start Guide

TA500 ECAT Instruction Manual

Configuration Files

ESI File (ZIP)